BOILER DIVISION HISTORY

 

The following was presented to our SEMPPES membership February 17, 2005 by Mr. Robert J. Aben Jr., Chief Inspector, Boiler Division, State of Michigan.  We Thank Chief Inspector Mr. Robert J. Aben Jr. for an excellent  and enlightening presentation.

To lay the foundation for this presentation, it is necessary to discuss events that lead to the establishment of a boiler division.

In the mid nineteenth century, during the industrial revolution, steam was in great demand to provide the power necessary to operate manufacturing equipment.

During this period there was no one standard in existence to guide individuals in the construction of boilers.  Consequently boilers of all types and sizes were being constructed.

Many designs resulted in catastrophic explosions.

To name just a few;

March 2, 1854 Fales and Gray Car Works, Hartford Connecticut , 21 dead, 50 seriously injured.

April 27, 1865, Steamboat Sultana, Memphis Tenn, 1500 of the 2200 passengers dead.

March 10, 1905  a shoe factory in Brockton, Massachusetts, 58 dead, 117 injured.

During the late 1800's, accidents were occurring at the rate of one every four days resulting in 50,000 deaths annually.

Only the most spectacular explosion received front-page status in newspapers. In fact, boiler explosion occurred so often and were so misunderstood that they were considered an act of God.

 

Boiler explosion peeked around 1905 with approximately 400 reported in that year. You can easily understand why there was a public outcry demanding that something be done to stop these explosions.

 

By 1915, the American Society of Mechanical Engineers (ASME) had developed a standard for the construction of boilers which would provide a safe and reliable product. But there remained the task of requiring people to use this standard.

In 1916, the Uniform Boiler Laws Society prepared and sponsored a uniform boiler law which would adopt the ASME boiler code and uniform inspection procedures.

 

In December of that year, a Uniform Boiler Congress was held in Washington D.C. to which representatives from all cities having boiler laws and from all states and provinces of Canada were invited to consider the problems being encountered.

 

This was an attempt at the national level to convince jurisdictions of the need to adopt the standard and enforce the requirements of ASME code.

 

Delegates attending the Uniform Boiler Congress included representatives from 22 states, the District of Columbia, four cities and one Canadian province.

 


Michigan was on the leading edge of this wave by enacting Public Act No. 174 of 1917 which created a Board of Boiler Rules. The Governor appointed four citizens of recognized knowledge in the use and construction of steam boilers, who with the professor of mechanical engineering of the Michigan College of Mines or the Michigan Agricultural College or the University of Michigan as members of a board of boiler rules. The Boards charge was to gather statistics of causes of steam boiler explosions and formulate rules and regulations for their safe and proper use and construction.

The development of a standard for construction of boilers and the adoption of these requirements into law was quite an accomplishment. However, the task of assure compliance with these requirements was left to the jurisdiction adopting the standard. 

 

Boiler Division records indicate that in 1919 the Board began issuing certificates of competency to inspectors who met the Boards qualification criteria.

These inspectors worked for Insurance Companies and the cities of Detroit and Dearborn. The law stated that; A boiler inspector desiring to inspect or report on the construction of a steam boiler for use in the state of Michigan shall apply to the Chief Inspector for a certificate of competency and a commission.  

Most inspections were reported by Insurance company inspectors for boilers they insured. This necessitated the employment of inspectors by the Department of Labor and Industry to inspect and report on boilers which were not insured nor inspected. According to Boiler division records, the Department employed from one to three inspectors from 1921 until 1965.

 

In 1921 P.A. 43 created the Department of Labor and Industry which absorbed the Board of Boiler Rules and all powers and duties vested in the Board.


 

The 1923 revision of act 174 established the Chief Inspector as an officer of the Board charged with the responsibilities to; issue and revoke inspector commissions;

Exercise general supervision over all inspectors;  issue, receive, check and file all manufacturers data reports; issue certificates of inspection and authorize manufacturers to construct boilers.

Other additions included in this revision were;

the adoption of the ASME code for construction of Boilers; establishment of rules for the examination of inspectors to determine their competency prior to issuance of a certificate of competency.

Note that although the ASME code for construction of boilers was available in 1917, it was not until 1923 that Michigan adopted it into law.

Also note worthy is the formulation of the National Board of Boiler and Pressure Vessel Inspectors in 1919. The organization was formally ratified in 1921 at a meeting held in the city of Detroit. This National Board is comprised of Chief Inspectors of states and cities of the United States and provinces of Canada and is organized for the purpose of promoting greater safety to life and property by securing concerted action and maintaining uniformity in the construction, installation, inspection and repair of boilers and pressure vessels among the member jurisdictions.

 

On March 26, 1928 the Board issued an order stating that all boilers complying with the ASME Boiler Code shall be accepted for use in this state when properly certified by a qualified inspector of the National Board of Boiler and Pressure Vessel Inspectors. 

Also on this date, the Board issued an order that no person, firm or corporation shall repair steam boilers unless registered with the Board and duly authorized to do such work.

 

Rules promulgated under the 1933 revision of P.A. 174 required Hot Water Heating and Hot Water Supply boilers to be constructed in accordance with ASME code. Rules were also established to provide guidance for certain repairs to steam boilers.

 

The 1953 revision of P.A. 174 appears to have been a major revision to the act and rules. All references to the Chief Inspector were replaced with the Commissioner of Labor.  The rules for repair to boilers by fusion welding were extensively expanded.

 

In 1966, with the establishment of P.A 1965 no. 290, the department employed 13 inspectors, a Chief and an office staff of approximately eight people.

 

P.A. 290 of 1965 created a 10 member Board of Boiler Rules;

Adopted the ASME code for the installation of boilers;

Required licensing for inspectors, installer and repairers;

Included rules for inspection of boilers;

and provided stiffer penalties for noncompliance of the rules.

 

Today the boiler division employs a Chief Inspector, an Assistant Chief, a Senior Inspector, four administrative support staff and 16 Deputy Inspectors.

We have approximately 73,000 boilers registered throughout the state more than half of which are inspected by state inspectors.

Annually we issue approximately 4000 installation and repair permits; 700 violations, usually against new installations and our inspections staff conduct approximately 15,000 re-inspections.

We license over 1800 installers

120 repairers

200 inspectors

Administer over 130 examinations annually for new applicants.

We conduct training seminars for inspectors and other organization associated with the boiler industry.

We conduct surveys for ASME of contractors in Michigan which hold certificates (this greatly reduces the cost of re-certification for Michigan contractors).

 

We endeavor to provide the best service possible to the citizens and boiler industry of Michigan to assure a safe and productive environment in which to live and work.